Automatic Form Fill And Seal Machines

This advance filling system is used to weigh & fill products such as Granular / Sticky regular / irregular shape material by using highly accurate and fast method comprising multi head combination weighing, Which combines weight of different heads precisely to reach the target weight.

Suitable range: dosing and weighing of grain, chip, bar or irregular shaped material such as candy, sunflower seed, potato chip, peanut, biscuit, chocolate, nut, pet food, puffed food, small metal parts and plastic parts, etc.

1. Application: Granules, Seeds, Pulses, Snacks, Namkeens and Sugar Etc.
2. Quantity: up to up to 10grm - 1000grm

Bagger Specifications & Technical Data

• Automatic length control through Electronic Photocell Panel through Eye mark Sensor.
• Sealing: Center Seal.
• Servo Pull system (Servo Panasonic Make)
• All around Stainless steel covering.
• Complete Touch Screen Display in Bagger Monitor.
• Digital PID Type temperature controller for accurate control of sealer temperature
• P.L.C. Controlled system. (PLC Delta make)
• Touch Screen display for setting of parameters of the machine
• Pneumatic Technology used (Pneumatic Cylinder make Jenetics)
• Power - 3.5 Kw 220 V, 50 Hz.
• Compact and robust machine.
• Heavy Duty Belt pulling system for pouch.
• Very simple operation and low maintenance.
• Speed 50 Packs Per Minute. (Dry Run).

Multi Head Weigher Specification

• Max Weight: 1000 Grams (Per Single Dump).
• Measuring Method: Load Cell Based combination weighing
• Weighing Accuracy: ±0.5 – 5 Gram. (Depending on the grain size of various Variety of Products)
• Digitals Sensors enhance the speed, accuracy & anti jamming capability.
• Perfect combination of high speed & high accuracy.
• The opening and closing speed of Weigher happens can be adjust to be avoiding material Falling into pieces or being blocked.
• Timing Hooper.
• Stainless steel with IP65 water proof, Dust proof and erosion proof design keeps the Accessories hygienic. Step Motor drive with speed control.
• The function of data statistics an make records such as pack no pass rate average error of each pack etc.
• Each linear feeder amplitude can be auto / manual adjustable will ensure the product’s Easy flowing with high accuracy.
• Liquid crystal and touch screen with optional language makes it easy to operate.
• Speed: Up to 30 – 40 Packs Per Minutes. (Depending on the grain size of various Variety of Products)

Filling Heads: 10 Heads. Structure: Stainless Steel

• Power: 1.0 Kw.
• Frame Protection: IP – 65
• Preset Program: 50
• Display Screen: Color Display, 5.7” LCD with Digital Input Keypad.
• Power Supply: 220 V, 50 Hz

Optional Attachments

• Platform with Staircase
• Pendulum Bucket Elevator (For Continuous Material Feeding )
• Four Line Ink Coding Systems Extra (For Automatic Coding in Pouches)
• Extra set of Former assembly (For Different – 2 Size Pouch Filling
• Air Consumption: Dry air 4-5 CFM at 6-bar pressure. (For Running Machine)

This machine is used for packing of granular, powder and freeflowing products in a wide range of consumer packs with weigh-metricfilling system in center sealed pouches, ensuring high speed andless change-over time.

Application
All products as sugar, coffee, tea, namkeen, snacks, dry fruits,nuts, rice, cereals, corn flakes, cashew nuts, pulses, candy,spices, milk powder, detergent powder, pesticides etc.

Salient Features

• Microprocessor based state of art technology.
• Higher accurate accuracy within the range of 2-20grams from 100grams to 5kgs packing.
• Load cell controlled weighing system, which ensures highly efficient weighing easy calibration and weigh setting thus reducing weighing change over time.
• Digital display shows the weight in each pack, thus the positive feed back.
• Suitable to pack even non uniform products and product with various bulk densities
• No effect of change of bulk density of the product on the setting of the machine as weight based positive control system.
• Bulk and fine feed control to achieve the max speed with near perfect accuracy.
• All contact parts with material are made of stainless stee.
• Provision can be made for level sensor and material feeder.
• Option for 1,2,4,6 head linear weigher and 10,14 head combination weigher available.

This machine is used for packing of powder and free flowing products in a wide range of consumer packs with desired filling system i.e. auger filling system in center sealed pouches, ensuring high speed and less change-over time.

Application
All powder products as spices, milk powder, detergent powder, pesticides, other powder products etc.

Salient Features

• Reliable servo control/shaft encoder & clutch & brake control of auger revolutions for repeatable, accurate dispensing.
• Filling by auger revolution count or by weight based on load cell.
• Controller diagnostic and self testing for easy fault notification and identification
• Valuable status and production totals available directly from control panel.
• Stainless steel product contract parts.
• Option for all around stainless steel covering (GMP Model)
• Heavy duty stirrer system for maintaining same feed for sticky products.
• Option for bulk and fine feed in the weighmetric control model.
• Solid state clutch & brake control/servo control for accurate, repeatable auger control and cost compensation.

Technical Data

Speed max upto 100bags per min (dry run) (depending on film thickness and size) Capacity 10-50grms, 100-500grms, 1kg-5kg and 10kgs models. Power Consumption 3.5kw (connected) Optional Attachment Batch cutting, Ink coding gusset forming, nitrogen flushing UV sterilization, static charge eliminator

This form fill and seal machine is used for packing of granular, powder, liquids and free flowing products in a wide range of consumer packs (Small sizes) with volumetric cup based system in center sealed/ three side sealed/ four side sealed pouches, ensuring high speed and production rate with less change-over time.

Application
All products as sugar, coffee, tea, namkeen, snacks, dry fruits,nuts, rice, cereals, corn flakes, cashew nuts, pulses, candy,spices, milk powder, detergent powder, pesticides etc.

Salient Features

• Compact and robust machine with high production capacity.
• Automatic length control, through eye mark sensor. Sensing adjustable to accommodate a variety of color schemes of pouches.
• Automatic totalizer.
• P.L.C. Controlled System
• Digitally MMI Display for Parameter Setting.
• Digital Temperature Controller (PID Type)
• Adjustable weight for different bulk density of product
• Extra cup set will be needed for different weight.
• Option for inert gas flushing in the pouch.
• Option for individual pouch cutting or in chain with perforation with ‘V’ groove type sealing.
• Automatic centralised lubricating pump.
• All contact parts with material are made of stainless steel.

Technical Data

This form fill and seal machine is used for packing of liquids and semi liquid products in a wide range of consumer packs with volumetric piston based filling system in three side sealed/ four side sealed pouches, ensuring high speed and production rate with less change-over time.

Application
All liquid products & Semi Liquid, 2T oil, herbal products, Adhesive, Gel, Paste etc.

Salient Features

• Automatic length control system through color mark sensor system for registered pouch
• P.L.C. Controlled System with Digital MMI Display.
• Heavy-duty pre-pulling system with dancing roller for equal tension.
• Digital Temperature Controller (PID Type)
• Heavy-duty piston filler system for filling.
• Adjustable weight for different bulk density of product
• Heavy-duty pre-pulling system with dancing roller for equal tension.
• Automatic individual pouch cutting system with ‘V’ groove type sealing.
• All contact parts with material are made of stainless steel.

Technical Data

This form fill and seal machine is used for packing of granular, powder, liquids and free flowing products in a wide range of consumer packs (Small sizes) with volumetric cup based system in center sealed/ three side sealed/ four side sealed pouches, ensuring high speed and production rate with less change-over time.

Application
All products as sugar, coffee, tea, namkeen, snacks, dry fruits, nuts, rice, cereals, corn flakes, cashew nuts, pulses, candy, spices, milk powder, detergent powder, pesticides, tobacco, bearings, oil seals etc.

Salient Features

Application with volumetric cup filler Granules such as Tea, Coffee, Tobacco, Spices, Rice, Pulses, Nuts, Dry Fruits, Namkeens, Snack Food & other free flowing materials. Control PLC Controlled with digital MMI display Capacity Upto 1kg Power 3.5kw Max Speed Upto 60packs per min Max. Roll Width 400mm Max. Roll Dia 350mm Sealing Type Center Seal/3side seal/4side seal Comp. Air Required 3.4cfm at 6 bar

This form fill and seal machine is used for packing of powder and free flowing products in a wide range of consumer packs with auger filling system in center sealed/ three side sealed/ four side sealed pouches, ensuring high speed andproduction rate with less change-over time.

Application
All powder products as spices, milk powder, detergent powder,pesticides, other powder products etc.

Salient Features

Application with auger filler Powder such as wheat flour, SMP, Washing powder, Sattoo, Chemicals, Pesticide, Baking Powder, Toner, Dry Syrup, Glucose, Besan, Malda, Spices etc Control PLC Controlled with digital MMI display Capacity Upto 1kg Power 3.5kw Max Speed Upto 60packs per min Max. Roll Width 400mm Max. Roll Dia 350mm Sealing Type Center Seal/3side seal/4side seal Comp. Air Required 3.4cfm at 6 bar

This form fill and seal machine is used for packing of liquids and semi liquid products in a wide range of consumer packs with volumetric piston based filling system in three side sealed/ four side sealed pouches, ensuring high speed and production rate with less change-over time.

Application
All liquid products as shampoo, 2T oil, herbal products etc.

Salient Features

• Compact and robust machine with high production capacity.
• Automatic length control, through eye mark sensor. Sensing adjustable to accommodate a variety of color schemes of pouches.
• Automatic totalizer.
• Volumetric piston based filling system with easy weight adjustment through screw slide
  Option for individual pouch cutting or in chain with perforation.
• Semi-automatic unified lubricating pump.
• All contact parts with material are made of stainless steel.

Technical Data

Salient Features

• Product : Powder / Granules / Liquid.
• Sealing : Four Side Sealing
• No. of track 4 to 10 tracks depends on pouch size.
• Roll width 400mm-1000mm (Max)
• Filling : Volumetric Cup / Piston Filler System
• PLC Controlled system.
• 440volt three phase, 50Hz.
• Digital display parameter seating.

This machine is used for packing of solid products as biscuits,chocolate, noodles, battery, stationary, credit cards etc. in a widerange of consumer packs in center sealed pouches, ensuring highspeed and production rate with less change-over time.

Application
All solid products as soaps, biscuits, battery, noodles, cosmetics,stationary, books, bearings, oil seals etc.

Salient Features

• Compact and robust machine with high production capacity.
• Automatic length control, through eye mark sensor. Sensing adjustable to accommodate a variety of color schemes of pouches.
• Automatic totalizer.
• Long infeed pusher conveyor to ensure better placing of material.
• Option for individual pouch cutting or in chain with perforation.
• Semi-automatic unified lubricating pump.
• Provision can be made for automatic belt conveyor system for continuous feeding of material.
• Outfeed conveyor for easy removal of pouches.

Technical Data